Surface treatment of saw blade is promising.
Band saw production has a long history. Although it is considered mature, its production technology is developing constantly. In order to reduce the workload and ensure the quality of work, users who rely on band saws to complete metal cutting operations are looking for all means to ensure efficiency. The three standards, which are longer, more direct and faster, basically summarize the needs of the production band saw users. In view of this, the band saw manufacturers are actively researching and developing the next generation band saw technology.
The technology originally developed for other cutting tool industries has been optimized and is now applied to the design and improvement of band saw products. In order to improve the technical standard of band saw, we must strive to reduce unit cutting cost. The key points are the new cutting edge and back material of the bimetal saw blade, the improved carbide saw tooth product, the surface coating (TiN and AlTiN), the heat treatment technology and the new tooth profile designed by the advanced computer modeling technology.
How to combine these technologies with their own unique technology to provide new products for users has become an urgent problem for band saw blade manufacturers.
Surface treatment technology and technology of saw blade
Band saw manufacturers are currently working on improving the special saw blade surface treatment technology. The technology can greatly reduce the fracture caused by metal fatigue. Several factors may cause the blade to break prematurely, including inappropriate tension of the saw band, inappropriate condition or adjustment of the saw band guide plate, incorrect rutting of the saw band in the saw wheel, and severe distortion of the saw band between the saw wheel and the guide plate. In such a case, the stress on the saw blade usually occurs where the fracture may occur.
Surface treatment of saw blade after heat treatment and annealing can greatly reduce the stress fracture of saw blade. The surface treatment is to add a very thin layer on the surface of the saw blade under certain pressure. When the surface is treated by densification, it is not easy to fracture. Surface treatment can also ensure that each tooth tip forms a stable and smooth surface, which can withstand the impact of cutting and vibration, ensure that the cutting tool force uniform, and extend its service life.
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